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Ripple, Index And Ridge, Revealing The "Structural Magic" Of Gain Horn Antenna

Publish Time: 2025-09-17
In the fields of microwave communications and radar detection, gain horn antennas, with their unique performance advantages, have become core equipment for satellite communications, radar systems, wireless networks, and other applications. These antennas achieve efficient, directional radiation of electromagnetic waves through a tapered flare at the waveguide terminal. Their gain stability and wideband characteristics have made them the "gold standard" for antenna testing and calibration. This article will comprehensively analyze the scientific secrets of gain horn antennas from four perspectives: operating principle, type classification, application scenarios, and technical advantages.
Standard Gain Horn
I. Operating Principle of Gain Horn Antennas: Energy Conversion from Waveguide to Free Space

The core structure of a gain horn antenna is the tapered flare at the waveguide terminal. Its operating principle can be summarized as "impedance matching and wavefront control." When an electromagnetic wave enters the horn cavity from the waveguide, the horn's tapered taper (e.g., linear, exponential, or hyperbolic) gradually adjusts the wave impedance to match that of free space (approximately 377Ω), thereby reducing reflected energy. This process is similar to lens focusing in optics, but the directional radiation of electromagnetic waves is achieved through geometric structure.

The radiation characteristics of a horn are determined by aperture size and wavelength. When the horn length is fixed, increasing the aperture angle increases the aperture size, but the gain does not increase linearly with it. Instead, there is an optimal aperture size where the gain reaches its peak. At this point, the quadratic phase difference on the aperture is minimized, and the radiation pattern is sharpest. For example, conical and pyramidal horns propagate spherical waves, while sectoral horns (opening only on one side) generate cylindrical waves, suitable for beam steering in various scenarios.

Standard Gain Horn

II. Type Classification: From Basic Structures to High-Performance Variants

Based on the waveguide type and extension method, gain horn antennas can be divided into the following main categories:

① Basic Structure

Rectangular waveguide horns: These are formed by extending a rectangular waveguide and are categorized into E-plane sectoral (narrow-side extension), H-plane sectoral (wide-side extension), and pyramidal horns (double-side extension). They are suitable for use in UHF to microwave frequency bands.

Circular waveguide horns: These utilize a conical structure, combined with a cylindrical waveguide, and are commonly used in satellite communication feeds.

② High-Performance Variants

Exponential Horns: The edge spacing increases exponentially, minimizing internal reflections and maintaining constant impedance. They are widely used in communications satellites and radio telescopes.

Corrugated Horns: Parallel grooves are coated on the inner surface of the horn, suppressing higher-order modes to achieve a wider bandwidth and lower sidelobes, making them the preferred choice for the submillimeter wave band.

Ridged Horns: Ridges or fins are added to the inner surface of the cavity to lower the cutoff frequency and extend the bandwidth. They are suitable for high-frequency radars.

③ Customized Types

Some suppliers (such as RFTOP®) offer 3D model processing services. We can customize the frequency range (1.7 GHz to 330 GHz), gain value (10-25 dBi), and interface type (N-type, SMA, 2.92 mm, etc.) to meet specific application requirements.

Standard Gain Horn

III. Application Scenarios: Comprehensive Coverage from the Laboratory to Space

Gain horn antennas are used in three major areas: communications, radar, and testing:

① Antenna Testing and Calibration

As a standard gain reference antenna, the accuracy of its gain calibration value directly affects the performance of the antenna being tested. For example, the OML M10RH model (75-110 GHz) is used for FCC regulatory testing, while the Zhongke Xingchi RM-SGHA28-25 model (26.3-40 GHz) supports electromagnetic compatibility (EMI/EMS) testing.

② Satellite Communications and Radio Astronomy

Corrugated and exponential horns, due to their low sidelobe characteristics, are ideal feed sources for parabolic reflector antennas. For example, the Eachwave SGH-26 series (75-500 GHz) features a lightweight aluminum design suitable for deep space exploration.

③ Radar and Electronic Countermeasures

Dual-mode conical horns (Bode horns) replace traditional corrugated horns in the submillimeter wave band, addressing high-frequency loss issues. The diaphragm horns use metal partitions to divide the cavity, achieving multi-band compatibility and supporting phased array radar systems.

④ Wireless Network and Industrial Applications

In 5G base stations and microwave relay communications, standard gain horn antennas (such as the SAS-588, 26.5-40 GHz) provide stable directional coverage. In devices such as automatic door openers and radar speed guns, their compact structure and low standing wave ratio ensure reliability.

Standard Gain Horn:10.5G standard horn antenna Standing wave ratio: ≤1.3 (8-12G) Adopt waveguide to coaxial (SMA) Size: 254.5*138*114.5mm Weight: ≤1kg

IV. Technical Advantages: A Perfect Balance of Wide Bandwidth, Low Loss, and Ease of Manufacturing

The core competitiveness of gain horn antennas stems from four technical advantages:

Ultra-Wide Bandwidth: Typical bandwidth reaches 10:1, and some models (such as the RFTOP® product) cover 1.7 GHz to 330 GHz, supporting multi-band system integration.

Low-Loss Design: By optimizing taper and materials (such as lightweight aluminum construction), energy reflection and dielectric loss are reduced, improving radiation efficiency.

Controllable Directivity: By adjusting the aperture size and angle, flexible designs can be achieved, ranging from wide beams (sector horns) to narrow beams (aperture-limited horns).

Ease of Manufacturing and Debugging: Compared to parabolic antennas, horn antennas do not require precision surface machining, and their input impedance varies slowly over a wide frequency band, reducing debugging difficulties.

V. Terahertz Frequency Band and Intelligent Trends

With breakthroughs in 6G communications and terahertz technology, gain horn antennas are evolving towards higher frequency bands and intelligent applications. For example, Crown Technology's customized models cover frequencies from 1.13 GHz to 110 GHz, supporting cross-band applications for communications and radar. The introduction of an intelligent servo system enables automated beam steering for radar testing. In the future, by combining 3D printing with AI optimization algorithms, gain horn antennas will further push performance boundaries and become core components of sixth-generation communications and high-resolution imaging systems.

With their scientific structural design, diverse options, and wide range of applications, gain horn antennas have become versatile performers in the microwave field. From standard calibration in the laboratory to satellite communications in space, from precise radar detection to stable wireless network coverage, this classic antenna continues to push boundaries through technological innovation, providing solid support for human exploration of the electromagnetic world.
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